How should a fully automatic duct production line be maintained?
Sep 05,2022
How should a fully automatic duct production line be maintained?
The normal operation of a fully automatic duct production line depends on the normal operation of the machinery. Therefore, to ensure the normal operation of the machinery and to prevent faults in daily duct production, maintenance and upkeep of the duct production machinery are necessary. So how should a fully automatic duct production line be maintained?
How should a fully automatic duct production line be maintained?
1. The material requirements for the hoses of the duct cleaning system are relatively high, and they must have the characteristics of dust prevention, good sealing, and a smooth inner wall. The connection with the duct equipment must be tight. The appearance of the air outlet must meet strict requirements, the quality must be qualified, and the frame and blades must be smooth.
2. When making the pneumatic valve, there should be open and close markings. The connecting parts of the multi-leaf valve blades need to be consistently overlapped, and the axial distance deviation should be within 1 mm. The tightness of the hose should be appropriate, the length should be within the scope of the construction specifications, and it should meet the design requirements. Cracking and twisting are not allowed.
3. The production requirements for the range hood are that the shape is regular and complete, the center of gravity is balanced, and the dimensional deviation is within 2 mm per meter. The rotating part of the fire damper should have strong corrosion resistance, and its closure should be airtight.
How to reduce material loss when processing ducts on a fully automatic duct production line?
1. The scraps generated during the plate cutting process should be applied to the top of the duct as much as possible. The upper layer only needs to be hidden without affecting the duct itself.
2. Irregular ducts should be processed centrally and uniformly, and irregular ducts should be processed first as much as possible, so that the large-size plates remaining in the processing of irregular ducts can all be used in the subsequent straight pipes.
3. Reducing unnecessary complex layouts in duct design can reduce overall material waste.
4. Before duct processing, carefully understand the structure and specifications of the ducts on the drawings to avoid unnecessary waste during plate cutting. This is also a key step in reducing losses.
5. When connecting ducts, the distance should be maximized as much as possible, especially small branch pipes can be processed according to the length of the plate, which can save waste of duct fittings and speed up the efficiency of duct processing.
What should be noted when choosing a fully automatic duct production line?
1. When choosing a duct production line, you should first understand the manufacturer of the duct production line. Automated production lines are expensive, often costing hundreds of thousands, so before purchasing, we must send people to the factory for on-site investigation before making a decision. Manufacturers with complete equipment, large scale, and standardized production are preferred.
2. Investigate the process equipment flow of the duct production line manufacturer. Advanced equipment technology can produce high-quality and high-precision conduits, so the manufacturer has strong R&D and production capabilities.
3. Understand the authoritative recognition of the duct production line manufacturer and whether it has passed the certification of relevant authoritative institutions. Only with guaranteed quality can the quality of the product be guaranteed.
4. Understand the sales situation of the duct production line manufacturer. Good products naturally have a good reputation, and those who have bought and used them all say it's good, which can be used as one of the criteria for judgment.
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