How should a fully automatic duct production line be maintained?

The normal operation and running of a fully automatic duct production line depends on the normal operation of the machine. Therefore, to ensure the normal operation of the machine and to ensure that daily duct production is free of faults, it is necessary to maintain and service the duct production machine. So how should a fully automatic duct production line be maintained?

How should a fully automatic duct production line be maintained?

1. The dimensional deviation of the manufactured wind cap is no more than 2mm per meter, the shape is regular, and the center of gravity of the rotating smoke hood is balanced. The fire damper must be tightly closed, the rotating parts must be made of corrosion-resistant materials, and the thickness of the shell and valve plate materials must not be less than 2mm.

2. Various wind valves should have opening and closing marks, and the blades of multi-leaf valves should be closely overlapped. The axial distance deviation should be less than 1mm, and the direction of the valve plate and the handle should be consistent. The flexible pipe should have moderate elasticity, its length should meet the design requirements and construction specifications, and it should not crack or twist.

3. The materials used for the cleaning system hoses must be dust-free, airtight, and have a smooth inner wall. The connection between the flexible pipe and the duct equipment must be tight and leak-proof. The appearance quality of the air outlet should be qualified, the distance between the holes, plates, and diffusion rings is consistent, the frame and blades are straight and neat, and the appearance is smooth and beautiful.

4. In places where there is a lot of cross-operation on the duct production line, it is forbidden to use the installed ducts as supports and brackets, and it is not allowed to weld or hang other brackets on the duct flanges and duct support brackets; when the duct passes through the settlement joint, a sleeve should be added according to the design requirements, and the gap between the sleeve and the duct should be sealed tightly with filler (soft).

How to ensure the safe operation of the crimping machine on the automatic duct production line?

1. Protective devices

Used to isolate operators from rotating parts, energized parts, and harmful substances generated during the processing of machine equipment. Such as ink belts, gear covers, electric ink, iron filings baffles, protective railings, etc.

2. Safety devices

Used to improve the working reliability of machine tools. When a fault or overload occurs in a certain part, the safety device will operate, and the equipment will quickly stop or switch to unloaded operation. Such as stroke limiters, friction clutches, etc.

3. Signaling devices

It is used to indicate the operating status of machine equipment, or to send signals such as colors and sounds to remind operators to take emergency measures. Such as indicator lights, buzzers, electric bells, etc.

4. Interlocking devices

Used to control the operating sequence of machine tools and equipment to avoid accidents caused by uncoordinated movements. For example, the lathe feed screw and the light rod cannot move at the same time, so electrical or mechanical interlocks must be installed to control them.

What are the structural characteristics of a fully automatic duct production line?

1. Energy saving, the composite duct has low thermal conductivity and low wind resistance, greatly improving the efficiency of cold and hot air transportation.

2. Simple manufacturing, easy installation, light weight, high strength, small size, convenient transportation, no need to reserve installation space above.

3. Reduce noise, keep the indoor environment quiet, and have good sound insulation performance. It can also keep warm, shockproof, and sound-absorbing, reducing air vibration and noise generated by mechanical production.

4. Excellent fire performance, fire rating reaches A level, no rust, no mildew, no dust accumulation, no bacteria, no odor, no particulate matter, strong pollutants, no organic volatile matter, greatly improving indoor air quality.

5. Good sealing performance and strong bending strength, using a full gel structure, greatly improving the sealing performance. The bending strength reaches 2.5MPa, and it can withstand a wind pressure of 2500pa, meeting the requirements of high, medium, and low-pressure ventilation systems.